Industrial compressed air drying system

Compressed Air Treatment • Ireland

IndustrialCompressed Air Dryers

Refrigerated, adsorption, membrane and heat-regenerated air drying solutions engineered around your flow, pressure, dew point and process requirements.

Moisture Control

Equipment Protection

Stable Air Quality

Reduced Downtime

Compressed Air Drying

Moisture control starts with the correct dryer.

Atmospheric air contains water vapour. During compression and cooling, this moisture can condense inside pipework, receivers, filters and production equipment.

Correct compressed air drying helps reduce corrosion, contamination, pneumatic equipment problems and unplanned maintenance while supporting stable air quality throughout the process.

TechnoCore supplies and sizes refrigerated, adsorption, membrane, heat-regenerated and specialist compressed air dryers for industrial systems across Ireland.

Refrigerated Air Drying

Refrigerated Compressed Air Dryers

Refrigerated dryers are widely used for general industrial compressed air systems where very low dew points are not required.

The compressed air is cooled so that water vapour condenses and can be separated from the air stream before the air continues downstream.

Pressure Dew Point

+3°C (OMEGA AIR RDP series)

Industrial Duty

general compressed air systems

Applications

manufacturing & process air

System Integration

filters, drains & separation

Typical applications

General manufacturing
Pneumatic equipment
Packaging
Engineering facilities
Automotive production
General process air
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Industrial refrigerated compressed air dryers

Refrigerated dryer solutions are selected according to flow, operating pressure, inlet temperature and ambient conditions.

Adsorption desiccant compressed air dryer

Low Dew Point Solutions

Adsorption & Desiccant Air Dryers

Adsorption dryers are used where significantly lower moisture levels are required than can normally be achieved with a refrigerated dryer.

Desiccant material adsorbs water vapour from the compressed air. Depending on the selected technology and operating conditions, systems can be designed for pressure dew points such as −20°C or −40°C and below.

Typical dryer families

Heatless adsorption, modular desiccant, high-pressure and specialist low-dew-point solutions can be selected according to the required air quality and process.

Pharmaceutical
Medical devices
Food & beverage
Electronics
Instrumentation air
Critical process air
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Compact Drying

Membrane Air Dryers

Membrane air dryers remove water vapour by passing compressed air through hollow-fibre membrane modules. Moisture permeates through the membrane wall and is vented away, leaving a drier air stream downstream.

With no moving parts, no electrical supply and minimal maintenance, membrane dryers can be a practical option for point-of-use drying, instrumentation air and applications where a compact, simple solution is preferred over very low dew points.

Typical applications

Point-of-use drying
Instrumentation air
Analytical equipment
Remote or unmanned sites
Small compressed air branches
Backup or supplementary drying
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Why choose a membrane dryer

  • No moving parts or electrical connection required
  • Compact footprint for point-of-use installation
  • Minimal ongoing maintenance
  • Suitable where moderate dew point suppression is sufficient

Heat Regenerated Drying

Heat-Regenerated Adsorption Dryers

Heat-regenerated dryers are designed for applications where low dew points are required together with efficient operation at larger compressed air flows.

Different regeneration and cooling methods can be selected to reduce compressed air losses and match the energy requirements of the installation.

Ambient-air cooled

Regeneration without continuous purge-air demand.

Purge-air cooled

Uses compressed air during the cooling phase.

Closed-loop cooled

Designed to minimise compressed-air loss.

Heat of compression

Uses available compressor heat where suitable.

Request Heat-Regenerated Dryer Quote
Heat regenerated industrial adsorption dryer

Specialist Drying

High-Pressure & Specialist Air Dryers

TechnoCore can also provide drying solutions for compressed air systems operating above standard industrial pressures or where specialist air quality is required.

Selection depends on operating pressure, flow, inlet temperature, required pressure dew point and the final application.

Request Specialist Dryer Quote

Engineering Data

Dryer Technology Comparison

TechnoCore supplies the OMEGA AIR RDP refrigerated, A-DRY and HPR-DRY BP adsorption, and MFP / MAA-Dry membrane dryer ranges. Each technology covers a different pressure dew point and flow range, so the correct series is selected around the actual process requirement.

TechnologyPressure Dew PointFlow RangeOperating PressureKey Characteristic
Refrigerated (RDP 20–13200)+3°C20 – 13,200 m³/h16 barg (RDP 20–1900), 14 barg (RDP 2600–13200)Non-cycling, air-cooled, R513a refrigerant
Adsorption, heatless (A-DRY 06–200)−40°C (−25°C or −70°C on request)6 – 200 m³/h4 – 16 bargPower consumption < 35 W
Adsorption, heat-regenerated (HPR-DRY 400–3600 BP)−40°C (lower on request)2,200 – 21,100 Nm³/h4 – 40 barBlower + heater, continuous large-flow duty
Membrane (MFP / MAA-Dry 3–180)Selectable: 15°C, 3°C, −20°C or −40°C1 – 180 Nm³/hUp to 12.5 bargNo moving parts, no electrical supply

Figures refer to standard OMEGA AIR nominal operating conditions and vary by model within each range. Membrane dryer flow and outlet dew point depend on purge air consumption; adsorption dryer dew point and correction factors depend on operating pressure and inlet temperature. Contact TechnoCore for exact model selection.

Request a Dryer Comparison Quote

ADC 2.2 Dryer Controller

OMEGA AIR adsorption dryers (A-DRY, HPR-DRY BP series) are controlled by the ADC 2.2, a SIEMENS PLC-based controller that can operate in fixed-cycle mode or dew-point dependent mode, automatically adjusting the adsorption cycle to maintain the required dew point while reducing energy and purge-air consumption.

  • Fixed-cycle or dew-point dependent control
  • Energy-saving stand-by mode
  • Condensate drain control, IP 65 housing
  • Optional Modbus TCP/IP or Profinet communication

Filtration Requirements

Dryer performance depends on correct upstream and downstream filtration. Adsorption dryers require super-fine coalescing pre-filtration (residual oil < 0.01 mg/m³, 0.01 µm) and a dust filter on the outlet; membrane dryers require a super-fine coalescing filter upstream to protect the membrane fibre from contamination.

TechnoCore can specify the correct filtration stage alongside any dryer selection as part of a complete air treatment package.

View filtration solutions

Dryer Selection

Which Air Dryer Do I Need?

Correct dryer selection depends on more than compressor power. Actual operating conditions must be considered.

+3°C

Refrigerated

General industrial compressed air and manufacturing applications.

−40°C

Adsorption

Low dew point applications and critical process air.

Compact

Membrane

Point-of-use and instrumentation air with moderate dew point needs.

Large Flow

Heat Regenerated

Higher-capacity systems where energy optimisation is important.

High Pressure

Specialist

Applications operating above standard compressed-air pressure.

Information we normally need

  • Compressor or required air flow
  • Operating pressure
  • Maximum inlet air temperature
  • Ambient temperature
  • Required pressure dew point
  • Application or process

TechnoCore can help with

  • Dryer sizing and selection
  • Pre-filtration and final filtration
  • Condensate drains
  • Oil / water separation
  • Pressure-drop considerations
  • Complete air treatment packages

Complete System Engineering

Complete Compressed Air Treatment Systems

A dryer is only one part of compressed-air quality management. TechnoCore can combine drying, filtration, condensate separation, automatic drains and downstream air treatment into a complete engineered package.

Compressor
Separator
Dryer
Filtration
Receiver
Process

Applications

Industries We Support

Manufacturing
Pharmaceutical
Medical Devices
Food & Beverage
Automotive
Engineering
Packaging
Process Industry

Nationwide Industrial Support

Industrial SolutionsAcross Ireland

Based in Newtownmountkennedy, Co. Wicklow, TechnoCore supplies and supports compressed air drying and treatment systems for industrial customers throughout Ireland, including Dublin, Wicklow, Kildare, Meath, Wexford, Carlow, Kilkenny, Tipperary, Laois, Cork, Limerick, Shannon, Galway and Waterford.

Key industrial regions we support

DublinWicklowKildareMeathWexfordCarlowKilkennyTipperaryLaoisCorkLimerickShannonGalwayWaterfordNationwide

Frequently Asked Questions

Compressed Air Dryer FAQ

What is the difference between a refrigerated and adsorption air dryer?

Refrigerated dryers are normally used for general industrial compressed air. Adsorption dryers are used when much lower moisture levels and lower pressure dew points are required.

What is a membrane air dryer?

A membrane air dryer removes water vapour by passing compressed air through hollow-fibre membrane modules that allow moisture to permeate out of the air stream. Membrane dryers have no moving parts, require little maintenance and can be a compact option for point-of-use or moderate dew point requirements.

What pressure dew point do I need?

The required pressure dew point depends on the process, environmental conditions and required compressed air quality. General manufacturing and critical process applications can have very different requirements.

Can TechnoCore size an air dryer for an existing compressor?

Yes. Provide the compressor flow, working pressure, temperatures and application, and we can help select an appropriate dryer and associated air treatment equipment.

Do I need filters before and after the dryer?

Filtration requirements depend on the dryer technology and the required air quality. Pre-filtration and final filtration are often important parts of a complete compressed air treatment system.

Engineering Support

Need Help Selecting a Compressed Air Dryer?

Send us your compressor flow, operating pressure, temperatures, required dew point and application. TechnoCore can help select the dryer and associated filtration for your system.

Request a Quotation

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